Mercedes S-class W202

1993-2000 of release

Repair and car operation



Mercedes W202
+ 1.2. The general data
+ 2. Maintenance service
+ 3. Engines
- 4. Greasing system
   4.2. The engine oil specification
   4.3. A scope of oils / a viscosity class
   4.4. The oil expense
   4.5. A contour of circulation of oil (ДД)
   4.6. Oil редукционный the valve
   - 4.7. The oil pallet
      4.7.2. The diesel engine (2,0)
      4.7.3. The diesel engine (2,2 / 2,5)
   4.8. The indicator of level of oil
   4.9. The heat exchanger oil-/of a cooling liquid
   4.10. Diagnostics of malfunctions in a contour of circulation of oil
+ 5. Cooling system
+ 6. Heating, ventilation
+ 7. Ignition system
+ 8. Fuel system
+ 9. Transmission
+ 10. A running gear
+ 11. A steering
+ 12. Brake system
+ 13. A body
+ 14. An electric equipment
+ 14.2. Electroschemes







4.7.3. The diesel engine (2,2/2,5)
THE GENERAL DATA


Removal

PERFORMANCE ORDER
1. Disconnect "a weight" wire (–) batteries.
The prevention

The anticreeping code of radio is thus erased.


2. Remove a casing of the fan (7) and put from above the fan.
3. Remove an air hose (21), having disconnected fixing collar.
4. Disconnect the cable channel (3) from a forward wall of a body.
5. Remove the bottom cover of a motor compartment.
6. Merge cooling liquid.
7. Lower engine oil.
8. Unscrew a forward exhaust pipe from a collector.
9. Unscrew arms of the holder of an exhaust pipe from a transmission.
10. Remove the heat exchanger of oil / of a cooling liquid (4).
11. Remove the stabilizer.
12. Disconnect hoses of a cooling liquid from a head of the block of cylinders and the case of the pump of a cooling liquid, preliminary having weakened and having cast away fixing collars.
13. Disconnect плюсовой a cable (Х4) from its place of connection to the bottom part of the car and put on the engine.
14. Unscrew the gauge of number of turns.
15. Disconnect штеккер the gauge of level of oil (22).
16. Turn off behind the bottom bolts (14) support of the engine.
17. Unscrew in front the bottom bolts (12) support of the engine.
18. An automatic transmission: unscrew the holder маслопровода transmissions (11/13) from a transmission cap.
19. Pick up the engine for forward and back eyes.
20. Unscrew fastening bolts (6/6а) the oil pallet. If it is necessary, turn off the holder (10) electricity cables of the gauge of level of oil (543), and also "a weight" wire (w11/1) from a transmission cap (at an automatic transmission: the complete set of electricity cables of a transmission (15/16)).
21. Raise the engine as it is possible горизонтальнее.
22. Take the oil pallet (8) in a movement direction from below in front. In case of need slightly turn a cranked shaft. At an automatic transmission маслопроводы transmissions slightly remove aside. Track, that the adjusting plug (17) has not dropped out.
23. Carefully clear sealing surfaces of the oil pallet and картера a cranked shaft.

Installation

PERFORMANCE ORDER
1. Check up, whether there is in the motor block an adjusting plug (17).
2. Fix by means of hermetic, for example, Omnifit-FD, a new sealing lining (9) in the motor block.
3. Establish the oil pallet, сориентировав it concerning a surface прилегания transmissions, and in regular intervals manually twirl bolts. Then alternately tighten bolts with following moments:
1. A bolt of M 8 х 40 – 25 Н.м.
2. A bolt of M 6 х 35 – 10 Н.м.
3. A bolt of M 6 х 85 – 10 Н.м.
4. A bolt of M 6 х 20 – 10 Н.м.
5. A bolt of M 10 х 40 – 40 Н.м.
4а. A bolt of M 6 х 20 (with internal шестигранником) – 10 Н.м.
4b. A bolt of M 6 х 75 (with internal шестигранником) – 10 Н.м.
4а and 4b – only at an automatic transmission

The prevention

If the oil pallet not сориентирован in a transmission direction subsequently it can lead to occurrence of noise.


3. Lower the engine.
4. Put on штеккер the gauge of level of oil.
5. Screw the gauge of number of turns.
6. Connect плюсовой a wire to the bottom party of the car at the left.
7. Put on hoses of a cooling liquid a head of the block of cylinders and a casing of the pump of a cooling liquid and fix collars.
8. Establish the stabilizer.
9. Establish the heat exchanger of oil / of a cooling liquid.
10. Fasten a forward exhaust pipe to a collector, to an arm of the holder of an exhaust pipe on a check point.
11. Establish the bottom cover of a motor compartment.
12. Establish a fan casing, adjust and fix clips.
13. Put on an air hose and fix a screw collar.
14. Fill in engine oil.
15. Fill in cooling liquid.
16. Attach "weight" of the battery (–).
17. Expose hours.
18. Set an anticreeping code of radio.
19. Start the engine and check up tightness of the oil pallet.