Mercedes S-class W202

1993-2000 of release

Repair and car operation



Mercedes W202
+ 1.2. The general data
+ 2. Maintenance service
- 3. Engines
   3.1.2. Identification number
   + 3.1.3. The engine
   3.1.4. Cars with the conditioner
   3.1.5. The bottom cover of a motor compartment
   3.1.6. Covers of cast apertures
   3.1.7. Натяжитель chains
   + 3.1.8. A cover of a head of the block of cylinders
   + 3.1.9. A head of the block of cylinders
   + 3.1.10. Camshafts
   3.1.11. Hydraulic тарельчатые pushers
   3.1.12. Maslootrazhatelnye caps
   3.1.13. Valves
   3.1.14. Directing valves
   3.1.15. Saddles of valves in a head of the block of cylinders
   3.1.16. A compression
   + 3.1.17. A klinovyj belt
   3.1.18. Diagnostics of malfunctions (DB)
   3.1.19. Broad-brush observations
   3.1.20. Repair work without engine dismantle
   + 3.1.21. Engine major repairs
   - 3.2. The diesel engine (ДД)
      - 3.2.2. The engine
         3.2.2.2. Installation
         3.2.2.3. Engine ventilation
         3.2.2.4. Functioning
   3.2.3. Cars with the conditioner
   3.2.4. The bottom cover of a motor compartment
   3.2.5. Covers of cast apertures
   3.2.6. Натяжитель chains
   + 3.2.7. A camshaft
   + 3.2.8. A head of the block of cylinders
   + 3.2.9. Maslootrazhatelnye caps
   3.2.10. A cover of a head of the block of cylinders (2,2/2,5)
   3.2.11. Hydraulic тарельчатые pushers
   3.2.12. Valves
   3.2.13. Directing valves
   3.2.14. Saddles of valves in a head of the block of cylinders
   3.2.15. A head of the block of cylinders and the motor block
   3.2.16. A compression
   3.2.17. Клиновой a ridge belt
   3.2.18. The pulling device клинового a ridge belt
   3.2.19. Diagnostics of malfunctions (ДД)
+ 4. Greasing system
+ 5. Cooling system
+ 6. Heating, ventilation
+ 7. Ignition system
+ 8. Fuel system
+ 9. Transmission
+ 10. A running gear
+ 11. A steering
+ 12. Brake system
+ 13. A body
+ 14. An electric equipment
+ 14.2. Electroschemes







3.2.2.2. Installation
PERFORMANCE ORDER
1. Check up engine support, hoses of a cooling liquid, топливопроводы and маслопроводы on porosity and presence of cracks, in case of need replace them.
2. Check the radial ball-bearing коленвала and the persistent bearing of coupling on ease of rotation, and the coupling bearing on легкоподвижность.
3. Check, whether the thickness and what condition of overlays of a frictional disk of coupling is sufficient.
4. If separated, attach a transmission to the engine and enter them together into a motor compartment.
5. At installation the engine should be lowered cautiously not to damage a leading shaft, coupling and a body.
6. Twirl the bolts connecting the engine and a transmission.
7. Bolts of fastening of forward bearings twirl manually.
8. Bolts of fastening of a back arm of the engine tighten with the moment 45 Н.м., and nuts – with the moment 70 Н.м.*
9. Screw up bolts of forward bearings of engines with the moment 30 Н.м.
10. Remove a jack and disconnect a cable from the engine.
11. Establish in a transmission карданный вал.*
12. Screw конвектор on the average туннеле.*
13. Screw on a check point a lateral support газовыпускного устройства.*
14. If the engine acted in film without a transmission, establish a starter.
15. Screw "a weight" wire between a starter and a body.
16. Connect electric wires to a starter.
17. Screw the gauge of number of turns (L3).*
18. Screw the tachometric inductive gauge if it is.
19. An automatic transmission: connect to a check point the lever mechanism of switching and insert an element of connection of wires of switches of blocking of start and a tail light (S 16/1). Establish an element of connection of wires of magnetic valve Kickdown on the right party of a transmission. Check up mechanism adjustment переключения.*
20. Screw a hydraulic hose of the gauge of coupling, remove air from the gauge сцепления.*
21. A mechanical transmission: establish rods of plugs on handles of switching of a transmission and fix clips. Check up adjustment.
22. An automatic transmission: screw маслопроводы air маслоохладителя.
23. Remove clips for hoses.
24. Level adjustment: screw masloprovody/маслошланги on the delivery oil pump.
25. Fasten hydraulic hoses сервонасоса with the moment 30 Н.м.
26. Connect all electric wires, that is, свеч накаливания, штеккер the thermoswitch, a wire of the generator of a three-phase current, the gauge of level of oil and the switch of pressure of oil.
27. Strengthen a phase wire in the holder over a starter.
28. The conditioner: fasten with the moment 25 Н.м. The refrigerating compressor. Establish ridge клиновой a belt.
29. Establish a radiator.
30. Put on all hoses of a cooling liquid and fix communications.
31. Check up antifreeze presence in a cooling liquid and fill in.
32. Screw a final collector on a flange of tap of an exhaust pipe.
33. Connect плюсовой a cable (Х4) to подсоединительному to an element located at the left in the bottom of the car.
34. Establish the bottom cover of a motor compartment.
35. Lower the car.
36. Establish a cable of management of gas and adjust it.
37. Insert draught into an engine cowl.
38. Screw a forward cross-section basic beam with распоркой.
39. Insert топливопроводы according to the marks put on them.
40. Screw a hose of depression for the braking amplifier on the vacuum pump.
41. Put on all hoses of depression which conduct to the engine.
42. Check up oil level in a box, in case of need add it.
43. Fill in hydraulic oil for the steering amplifier, remove air from the amplifier.
44. Clean the air filter, if necessary replace it.
45. Establish the air filter.
46. Establish an air hose.
47. Connect "a weight" wire to the battery.
48. Finish the engine to working temperature, check up level of a brake liquid and check tightness of all elements of connection of hoses.
49. To close an engine cowl, pull the lock lever at the left hinge and slowly lower a cowl while the lever will not be fixed.